Hale SMR manuals

Hale SMR User Manual (136 pages)

Brand: Hale | Category: Pumps | Size: 3.91 MB |

English

Table of contents

SMM / SMR / SMD

1

Stainless Max Series Pumps

1

Operation and Maintenance

1

NOTICE !

2

Contents Page

3

Contents - continued Page

4

10 Stainless Max Series Pumps

10

1: SAFETY PRECAUTIONS

11

WARNING !

12

WARNING!

12

Safety Precautions

13

2: INTRODUCTION

15

Pump Stages

16

Cavitation

17

Introduction

18

PUMP COMPONENTS - SM SERIES

19

Bearings

20

Mechanical Seal

20

Gearbox - SMM and SMD Series

20

PUMP DRIVES

21

SMM-X Series Pump

22

G-Series Gearbox

22

Mid-Ship Pumps

23

ACCESSORIES

24

Priming Systems

25

Priming Valves

26

Pressure Control

27

The P Relief Valve System

27

Thermal Relief Valve (TRV)

28

TRV-L Kit

28

APPENDIX A: GLOSSARY

30

APPENDIX B: MEASUREMENTS

34

3: OPERATING PROCEDURES

35

CAUTION !

36

CAUTION!

37

IMPORTANT!

38

TPM Operation from a Hydrant

40

Draft Limiting Factors

40

Pumping from Draft

40

PUMP AND ROLL OPERATION

45

RELIEF VALVE PROCEDURES

46

CAVITATION

47

Discharge Pressure

48

Vacuum Compound Gauge

48

How to Prevent Cavitation

48

During Operations

48

Preventive Measures

49

POST OPERATION PROCEDURE

50

Operating Procedures

51

4: PREVENTIVE MAINTENANCE

53

AFTER EACH USE

54

Relief Valve Test

55

Priming System Test

55

Governor Test

55

Valve Maintenance

56

Preventive Maintenance

57

❑ Check the Gearbox Oil

57

❑ Perform the dry vacuum test

57

❑ Check the drive line bolts

57

Gearbox Lubrication

58

Drive Line and Flange Bolts

59

ANNUALLY

60

Oil Fill /

61

Dipstick

61

Drain Plug

61

Tank to Pump Flow Rate Test

62

Performance Testing Overview

63

Performance Testing

67

Anode Check

69

MAINTENANCE GUIDELINES

69

Freezing Weather

69

5: TROUBLESHOOTING

71

POSSIBLE

72

Troubleshooting

78

Figure 5-3: Engine Rotation

78

6: MAINTENANCE AND REPAIR

79

Table 6-2: Torque Values

80

Recommended Cleaners

84

Tools Required

84

PUMP AND GEARBOX ASSEMBLY

85

SERVICING THE SM PUMP

87

Inspection

88

Impeller

88

Rear Wear Ring

90

Mechanical Seal Assembly

91

IMPORTANT !

91

Installation

93

Volute (Body)

94

PUMP HEAD

95

PEDESTAL MOUNT

96

Rear Oil Seal

99

Installation Notes

100

Bearing Housing

101

Maintenance and Repair

102

HG SERIES GEARBOX

103

Front Oil Seal

104

Dismantle the HG Gearbox

106

Assemble HG Gearbox

107

“X” SERIES GEARBOX

108

Oil Seal

109

Upper Housing Assembly

111

Intermediate Shaft Assembly

112

Tail Shaft Assembly

114

Sliding Gear Shaft Assembly

115

Shift Cap and Switch

117

Shift Cylinder Assembly

118

MAINTENANCE KITS

120

SM SERIES OVERVIEW

121

GEARBOX SIDE PUMP SIDE

124

7: INSTALLATION

125

PLUMBING CONNECTIONS

128

EXPRESS WARRANTY

129

Hale Products Inc

130

Hale SMR User Manual (32 pages)

Brand: Hale | Category: Pumps | Size: 1.12 MB |

English

Table of contents

PRELIMINARY

1

NOMINAL PERFORMANCE

2

RECOMMENDED SPARES

2

CONTENTS

3

SAFETY-RELEVANT DATA

4

GENERAL DESCRIPTION

5

LUBRICATION

6

PROTECTION AGAINST FROST

7

SECTION 3

9

©Godiva, Warwick

10

September 2000

10

Section 4

11

VOLUTE BODY

13

PRIMING SYSTEMS

15

Priming valve

16

PRIMING SYSTEMS Continued

19

WATER RING PRIMER

19

PUMP BODY

21

Section 10

23

BEARING HOUSING

24

Pump Tests

25

Section 13

26

Delivery Valves

27

Limited Warranty

31

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