Hale 80FC manuals

Hale 80FC User Manual (190 pages)

Brand: Hale | Category: Pumps | Size: 9.63 MB |

English

Table of contents

Pump Ends

1

NOTICE !

2

Contents Page

3

Contents - continued Page

10

1 Safety Precautions

11

1.1 DEFINITIONS

12

1.2 GENERAL

13

WARNING!

15

Hale Products, Incorporated

15

1.3 FUEL SAFETY

16

1.4 BATTERY SAFETY

17

2Overview

19

❑ Introduction

20

Introduction ❑

21

2.2 PUMPING SYSTEM OVERVIEW

22

2.3 PRINCIPLES OF OPERATION

31

2.4 PUMP COMPONENTS

32

Impeller

33

Clearance Rings

34

Mechanical Seal

34

2.5 GEARBOX OPTION

35

2.6 PEDESTAL MOUNTING OPTION

35

2a Accessories / Options

37

2A.2 AUXILIARY COOLING

38

P Series Relief Valve System

39

Thermal Relief Valves (TRV)

39

❑ Accessories / Options

40

2A.4 PRIMING SYSTEMS

41

Accessories / Options ❑

43

2A.6 TORRENT SVS VALVES

44

3 Basic Operation

45

3.3 PREPARING TO TOW

46

3.4 PUMPING OPERATIONS

46

Pumping Operations

47

CAUTION !

48

3.5 RELIEF VALVE PROCEDURES

50

3.6 POST OPERATION PROCEDURES

51

❑ Operation

52

4 Preventive Maintenance

53

4.2 POST-OPERATION

54

4.3 EXTREME CONDITIONS

55

4.4 WEEKLY

55

Gearbox Option

56

Pedestal Option

57

Check / Add Engine Fluids

58

Relief Valve Test

58

Governor Test

59

Priming System

59

Valve Maintenance

59

4.5 MONTHLY

60

Valve Lubrication

61

Pump and Flange Bolts

61

4.6 ANNUALLY

62

Pump Head Bearing Lubrication

63

Change Gearbox Oil

63

Change Pedestal Oil

64

Relief Valve System Check

65

Performance Testing Overview

66

Clean Priming Pump

66

Tank-to-Pump Flow Rate Test

67

Performance Testing

68

Preventive Maintenance ❑

69

Anode Check

70

5 Troubleshooting

71

Condition

72

Possible

72

Suggested Corrective Action

72

Chart continued on

73

Note: Also see

75

“Appendix F: Cavita

75

® White

76

❑ Troubleshooting

78

6 Repair

79

WARNINGS !

80

IMPORTANT !

82

Bearings

83

Tools Required

83

6a Servicing the Pump

85

Removing the Pump

87

Oil Seal, Pump Shaft

89

6A.3 ALL OTHER PUMPS

90

Volute (Pump Body)

91

Installation Notes – Impeller

96

WITH BELL HOUSING

97

WARNING !

100

Corrective Maintenance ❑

101

❑ Corrective Maintenance

104

WITH PEDESTAL MOUNT

105

WITH GEARBOX

109

6b Mechanical Seal Assembly

111

6B.2 INSTALLING SEAL

112

Mechanical Seal Replacement

113

6c Gearbox Service

115

Gearbox Repair ❑

117

Drive Shaft Oil Seal

118

Pump Shaft

119

Pump Shaft and Shaft Oil Seal

120

❑ Gearbox Repair

122

7 Installation

127

7.3 PLUMBING CONNECTIONS

128

7.4 FLUID LEVELS

128

7.5 CHECK FLYWHEEL RUN OUT

129

S.A.E. Housing Mounting Face

130

Flywheel Pilot Bearing Bore

130

Drive Disk Pilot Bore

130

Drive Disk Mounting Face

130

Appendix A: Glossary

131

Glossary and Measurements ❑

133

❑ Glossary and Measurements

134

Appendix A-1: Measurements

135

Hale Products Inc

136

Oil / Lubricant Manufacturer

137

Pump Gearbox

139

Recommended Oil

139

Loctite Sealant

140

Recommended Cleaners

140

Hose Friction Loss ❑

141

Pressure

143

Appendix F: Cavitation

145

To Eliminate Cavitation

146

During Operations

147

Preventive Measures

147

Express Warranty

149

Contents

152

Hale Products, Inc

190

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