Hale Trailer User Manual Page 1

Skid and TrailerInstallation, Operation andService Maintenance ManualManual p/n: 029-0810-00-0Hale Products Inc. ◆ A Unit of IDEX Corporation700 Sp

❑ Overview10Overview - Skid & Trailerp/n: 029-0810-00-0When requesting for service or parts, it is important to provide the serial and model nu

11Overview - Skid & Trailerp/n: 029-0810-00-0 Overview ❑Figure D: Typical - Cross-Chassis Non-Enclosed Skid Arrangement

❑ Overview12Overview - Skid & Trailerp/n: 029-0810-00-0Figure E: Typical Tandem Trailer Arrangement

13Overview - Skid & Trailerp/n: 029-0810-00-0 Overview ❑Figure F: Typical - Skid / Trailer Control Panel Arrangement

❑ Overview14Overview - Skid & Trailerp/n: 029-0810-00-0Figure G: Optional - Typical Skid / Trailer Electronic Governor Control Panel

15Safety - Skid & Trailerp/n: 029-0810-00-0 Safety ❑1 Safety Precautions IMPORTANT !HALE FIRE SKIDS AND TRAILERS ARE DESIGNED FOR OPTIMUM SAFET

❑ Safety16Safety - Skid & Trailerp/n: 029-0810-00-01.1 DEFINITIONS DANGER !DANGER - Immediate hazard which WILL result in severe personal injury

17Safety - Skid & Trailerp/n: 029-0810-00-0 Safety ❑See separate documentation provided with the engine and pump and gearbox assemblies for pro

❑ Safety18Safety - Skid & Trailerp/n: 029-0810-00-0❑ When connecting the skid or trailer assembly to suction and / or dis-charge pipe lines, use

19Safety - Skid & Trailerp/n: 029-0810-00-0 Safety ❑❑ When mounting the skid assembly on a truck, trailer or other movable equipment, it is pre

NOTICE !Hale Products, Inc. cannot assume responsibility for product failure resulting from improper maintenance or operation. Hale is responsible on

❑ Safety20Safety - Skid & Trailerp/n: 029-0810-00-0WARNINGS !❑ Adjust speed down (reduced) when towing a trailer. Driving too fast can result i

21Safety - Skid & Trailerp/n: 029-0810-00-0 Safety ❑WARNINGS - continued !❑ Incorrect rigging of the safety chain can result in loss of control

❑ Safety22Safety - Skid & Trailerp/n: 029-0810-00-0WARNINGS - continued !● NEVER EXCEED THE TRAILER GROSS VEHICLE WEIGHT RAT-ING (GVWR), AS NOTE

23Introduction - Skid & Trailerp/n: 029-0810-00-0 Introduction ❑2Introduction2.1 SYSTEM COMPONENTSHale skid or trailer units consist of: ❑ Hale

❑ Introduction24Introduction - Skid & Trailerp/n: 029-0810-00-0Skid(See Figure D: “Typical - Cross-Chassis Non-Enclosed Skid Arrangement,” on pa

25Introduction - Skid & Trailerp/n: 029-0810-00-0 Introduction ❑Operator Control Panel, Typical(See Figure F: “Typical - Skid / Trailer Control

❑ Introduction26Introduction - Skid & Trailerp/n: 029-0810-00-0Engine Warning LightThe engine warning light operates with the ENFO IV unit and i

27Accessories / Options - Skid & Trailerp/n: 209-0020-101-0 Accessories / Options ❑2a Accessories / OptionsThe following accessories and /or op

❑ Accessories / Options28Accessories / Options - Skid & Trailerp/n: 209-0020-101-02A.2 AUTO-STARTThe auto-start push button, when pressed, start

29Accessories / Options - Skid & Trailerp/n: 209-0020-101-0 Accessories / Options ❑ Figure 2a-3: Model “K” Heat ExchangerThese units are used

Contents PageTable of Contents ❑3Skid & Trailerp/n: 029-0810-00-0Skid and Trailer Installation, Operation and ServiceHale Skid and Trailer System

❑ Accessories / Options30Accessories / Options - Skid & Trailerp/n: 209-0020-101-0Hale FoamLogix Foam systems accu-rately deliver from 0.1% to 1

31Accessories / Options - Skid & Trailerp/n: 209-0020-101-0 Accessories / Options ❑Thermal Relief Valves (TRV)Thermal Relief Valves (TRV) prote

❑ Accessories / Options32Accessories / Options - Skid & Trailerp/n: 209-0020-101-0WARNING !TRV DISCHARGE WATER CAN BE “HOT!” BE CAREFUL TO AVOI

33Accessories / Options - Skid & Trailerp/n: 209-0020-101-0 Accessories / Options ❑Priming ValvesHale priming valves open when the priming pump

❑ Accessories / Options34Accessories / Options - Skid & Trailerp/n: 209-0020-101-02A.8 TORRENT SVS VALVES Torrent SVS valves control the flow to

35Operation - Skid & Trailerp/n: 029-0810-00-0 Operation ❑3 Basic OperationWARNING !THE PROCEDURES IN THIS SECTION ARE GENERAL OPERATING PROCE-

❑ Operation36Operation - Skid & Trailerp/n: 029-0810-00-0IMPORTANT !AT INSTALLATION AND BEFORE OPERATION, ALL FLUIDS MUST BE ADDED PER THE MANUF

37Operation - Skid & Trailerp/n: 029-0810-00-0 Operation ❑❑ Safety break away switch cable is fastened to the tow vehicle, not to the safety ch

❑ Operation38Operation - Skid & Trailerp/n: 029-0810-00-0Pumping Operations1. Position the skid or trailer as close to the water source as pract

39Operation - Skid & Trailerp/n: 029-0810-00-0 Operation ❑CAUTION - continued !STOP THE PUMP AND CHECK FOR AIR LEAKS OR POSSIBLE PROBLEMS. SEE

Contents - continued Page❑ Table of Contents4Skid & Trailerp/n: 029-0810-00-02a Accessories / Options...

❑ Operation40Operation - Skid & Trailerp/n: 029-0810-00-0❑ Air enters with the water - Air leaks can cause rough operation and an increase in en

41Operation - Skid & Trailerp/n: 029-0810-00-0 Operation ❑3.5 RELIEF VALVE PROCEDURESBe sure to select the correct procedure based on how the s

❑ Operation42Operation - Skid & Trailerp/n: 029-0810-00-05. When the pump is not in operation, turn the handwheel clockwise to a posi-tion sligh

43Prevent Maintenance - Skid & Trailerp/n: 029-0810-00-0 Preventive Maintenance ❑4 Preventive Maintenance4.1 OVERVIEWHale skids and trailers re

❑ Preventive Maintenance44Prevent Maintenance - Skid & Trailerp/n: 029-0810-00-04.2 POST OPERATIONFluidsBefore operation, check and refill -❑ En

45Prevent Maintenance - Skid & Trailerp/n: 029-0810-00-0 Preventive Maintenance ❑See manufacturer’s documentation for maintenance inspection in

❑ Preventive Maintenance46Prevent Maintenance - Skid & Trailerp/n: 029-0810-00-0Any problems with the preceding items must be repaired immedi-at

47Troubleshooting - Skid & Trailerp/n: 029-0810-00-0 Troubleshooting ❑5 Troubleshooting5.1 OVERVIEWTroubleshooting symptoms, possible causes an

❑ Troubleshooting48Troubleshooting - Skid & Trailerp/n: 029-0810-00-0Notes______________________________________________________________________

49Installation, SKid and Trailerp/n: 029-0810-00-0 Installation ❑6 Installation6.1 OVERVIEWThis section provides general guidelines and recommendat

Contents - continued PageTable of Contents ❑5Skid & Trailerp/n: 029-0810-00-03.4 Pumping Operations ...

❑ Installation50Installation - Skid & Trailerp/n: 029-0810-00-0Figure 6-1: Recommended Permanent Installation2. Install foundation bolts and pou

51Installation, SKid and Trailerp/n: 029-0810-00-0 Installation ❑❑ The suction line should be laid either exactly horizontal, or with a uniform slo

❑ Installation52Installation - Skid & Trailerp/n: 029-0810-00-0Check if any parts are missing or have been damaged during shipment. If any dama

Glossary and Measurements ❑53Appendix A: Glossary / MeasurementsHale Products, Inc., July 2006, Rev.-BAppendix A: GlossaryAtmospheric...Pressure

❑ Glossary and Measurements54Appendix A: Glossary / MeasurementsHale Products, Inc., July 2006, Rev.-BWARNING !IF A PUMP IS OPERATED WITHOUT WATER

Glossary and Measurements ❑55Appendix A: Glossary / MeasurementsHale Products, Inc., July 2006, Rev.-BPositive ...Pressure above atmosph

❑ Glossary and Measurements56Appendix A: Glossary / MeasurementsHale Products, Inc., July 2006, Rev.-BStages ...The number of impelle

Glossary and Measurements ❑57Appendix A: Glossary / MeasurementsHale Products, Inc., July 2006, Rev.-BAppendix A-1: MeasurementsWater Horsepower...

❑ Glossary and Measurements58Appendix A: Glossary / MeasurementsHale Products, Inc., July 2006, Rev.-BHale Products Inc.A Unit of IDEX Corporation7

59Appendix C: Alternate Lubricant ManufacturersHale Products, Inc., Nov. 2005, Rev.-A Alternate Lubricant Manufacturers ❑Appendix C: Alternate Lubr

Contents - continued Page❑ Table of Contents6Skid & Trailerp/n: 029-0810-00-05 Troubleshooting - continuedPump ...

❑ Alternate Lubricant Manufacturers60Appendix C: Alternate Lubricant ManufacturersHale Products, Inc., Nov. 2005, Rev.-AMonarch Syntran PlusSAE-50 T

61Appendix C1: Lube SpecificationsHale Series Pumps, October 2006, Rev-D Lubricant Specifications ❑Appendix C1: Lube and Sealant Specifications Pum

❑ Lubricant Specifications62Appendix C1: Lube SpecificationsHale Series Pumps, October 2006, Rev-D* For domestic use, Hale recommends using an SAE

Hose Friction Loss ❑63Appendix D: Hose Friction LossHale Products, Inc., July 2006, Rev-BAppendix D: Hose Friction Loss GPM (LPM)3/4” (19mm)Booste

❑ Hose Friction LossAppendix D: Hose Friction LossHale Products, Inc., July 2006, Rev-B64Hale Products Inc.A Unit of IDEX Corporation700 Spring Mil

65Appendix F: CavitationHale Products, Inc., Nov.2005, Rev-A Cavitation ❑Appendix F: Cavitation(See Figure F-1: “Sample, Cavitation Regions.”)Cavit

❑ Cavitation66Appendix F: CavitationHale Products, Inc., Nov.2005, Rev-AThis sudden change from vapor to liquid generates a shock effect that damage

67Appendix F: CavitationHale Products, Inc., Nov.2005, Rev-A Cavitation ❑During Operations ❑ Do not increase pump speed beyond the speed at which t

❑ Cavitation68Appendix F: CavitationHale Products, Inc., Nov.2005, Rev-A❑ Consider the piping within the truck. Suction losses can result from addi

Limited Warranty69Express Limited WarrantyHale Products, Inc., 2005Express WarrantyEXPRESS WARRANTY: Hale Products, Inc. (HALE) hereby warrants to th

Contents - continued PageTable of Contents ❑7Skid & Trailerp/n: 029-0810-00-0Appendix F: Cavitation ...

Hale Products Inc.A Unit of IDEX Corporation700 Spring Mill AvenueConshohocken, PA 19428 U.S.A.Telephone...1-610-825-6300Fax ...

71Addendum - Skid & Trailerp/n: 029-0810-00-0 Addendum ❑AddendumTHIS SKID OR TRAILER SYSTEM IS BUILT TO SPECIFIC CUSTOMER REQUIREMENTS.IN ADDIT

❑ Addendum72Addendum - Skid & Trailerp/n: 029-0810-00-0Notes____________________________________________________________________________________

Skid and TrailerManual p/n: 029-0810-00-0Hale Products Inc. ◆ A Unit of IDEX Corporation700 Spring Mill Avenue ◆ Conshohocken, PA 19428 U.S.A.T

Manual p/n: 029-0810-00-0, Rev. -APrinted in U.S.A.© Hale Products, Inc. 2006All Rights ReservedContents7DrawingsCustomer Specific Installation / Lay

Contents - continued Page❑ Table of Contents8Skid & Trailerp/n: 029-0810-00-0Notes______________________________________________________________

9Overview - Skid & Trailerp/n: 029-0810-00-0 Overview ❑Hale Skid and Trailer SystemsHale Products Inc. offers Engine-Driven Skid and Trailer Un