Hale FoamLogix 6.5 User Manual

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FoamLogix
Models 3.3 / 5.0 / 6.5 Electronic
Foam Proportioning System
Manual p/n: 029-0021-68-0
Hale Products Inc. A Unit of IDEX Corporation
700 Spring Mill Avenue
Conshohocken, PA 19428 U.S.A.
Telephone: 610-825-6300
FAX: 610-825-6440
Web: www.haleproducts.com
tm
Installation and Operations Manual
Page view 0
1 2 3 4 5 6 ... 193 194

Summary of Contents

Page 1 - FoamLogix

FoamLogix Models 3.3 / 5.0 / 6.5 ElectronicFoam Proportioning SystemManual p/n: 029-0021-68-0Hale Products Inc. ◆ A Unit of IDEX Corporation700 Sp

Page 2

Contents - continued Page❑ Table of Contents10FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Appendix A: Foam Concentrate

Page 3 - Contents Page

❑ Electrical Installation100FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Figure 3-41: Remote Activation Switch Install

Page 4

101FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Start-Up Check List ❑3.7 START UP CHECK LISTBefore energizing the appa

Page 5

❑ Start-up Check List102FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0❑ If ADT, MST or MDT II are used, check electrical

Page 6

103FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Start-Up Check List ❑Foam PumpRefer to the following heading for overv

Page 7

❑ Start-up Check List104FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-03.8 INSTALLATION AND DELIVERY CHECK LISTAfter the H

Page 8

105FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Start-Up Check List ❑3.9 SYSTEM INSTALLER START-UPWhen energizing the

Page 9

❑ Start-up Check List106FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0System Operation CheckAfter initial system power-up

Page 10 - Contents - continued Page

107FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Start-Up Check List ❑5. Place the BYPASS valve in the BYPASS position

Page 11 - How to use this manual

❑ Start-up Check List108FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Note: If the system is equipped with an ADT or MDT

Page 12 - 9 PLATE DRAWINGS

Setup and Calibration ❑109FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-04 User Setup and Calibration4.1 INITIAL END USER S

Page 13 - 1 Safety Precautions

11FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0How To Use This Manual ❑How to use this manualThis manual is divided into

Page 14 - 1.2 GUIDELINES

❑ Setup and Calibration110FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Note: Pressing the DISPLAY button ( i ) cycles

Page 15 - Safety Precautions ❑

Setup and Calibration ❑111FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Increase the simulated flow value by pressing 

Page 16 - ❑ Safety Precautions

❑ Setup and Calibration112FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0The system allows easy checking of component cal

Page 17

Setup and Calibration ❑113FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Restoring Factory DefaultsTo return to the fac-tor

Page 18

❑ Setup and Calibration114FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-03. The display shows CAL for several seconds, fo

Page 19 - 1 System Overview

Setup and Calibration ❑115FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Verify that the reading on the control unit is wit

Page 20 - 2.4 FEED BACK SENSOR

❑ Setup and Calibration116FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-02. Adjust the setting to the required rate by pr

Page 21 - 2.5 TANK SELECTOR VALVES

Setup and Calibration ❑117FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-01. Press the i button.2. The display shows A x.xx

Page 22 - 2.6 LOW PRESSURE STRAINER

❑ Setup and Calibration118FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-07. Adjust the reading on the display to match th

Page 23 - 2.7 ORDERING INFORMATION

Setup and Calibration ❑119FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-04. The display shows SCAL for several sec-onds the

Page 24 - ❑ Introduction

❑ How To Use This Manual12FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-05 OPERATIONThe Operation section primarily used b

Page 25 - Introduction ❑

❑ Setup and Calibration120FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0English to Metric UnitsThe FoamLogix Display off

Page 26

121FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Operation ❑5Operation5.1 DESCRIPTIONOperation of Hale FoamLogix system

Page 27 - 2.9 SYSTEM CONFIGURATION

❑ Operation122FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Note: TOTAL FLOW and TOTAL FOAM values may be reset any time

Page 28 - 2.10 CABLE HARNESS

123FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Operation ❑% Foam Selecting % FOAM shows the foam concentrate injectio

Page 29

❑ Operation124FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Bar Graph(See Figure 5-1: “Control Unit Identification,” on p

Page 30

125FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Operation ❑While operating in any function, with the exception of FLOW

Page 31

❑ Operation126FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Messages appearing on the display alert the operator to adver

Page 32 - 2.14 STRAINER OPTIONS

127FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Operation ❑If the system operates for a period of thirty (30) seconds

Page 33

❑ Operation128FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-05.7 PRIMING THE FOAM PUMPWhen the Foam Tank Runs DryIn some i

Page 34 - 2.16 FLOW SENSORS

129FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Operation ❑5.8 NORMAL OPERATION SUMMARY Operation Action DisplayEnergi

Page 35 - 2.17 CHECK VALVE MANIFOLDS

Safety Precautions ❑13FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-01 Safety PrecautionsIMPORTANT !THE HALE “FOAMLOGIX™” M

Page 36

❑ Operation130FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Begin Foam Injection.Establish water flow and press ONbutton.

Page 37

131FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Operation ❑5.9 SIMULATED FLOW MODE OPERATIONThe Simulated Flow mode of

Page 38

❑ Operation132FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0❑ Verifying foam pump operation❑ Manually controlling foam in

Page 39 - System Layout ❑

133FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Operation ❑3. Energize the apparatus electrical system and press Hale

Page 40 - ❑ System Layout

❑ Operation134FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0CAUTION !UNLESS ENGAGED IN CLASS “B” FOAM OPERATIONS, THE HAL

Page 41

135FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Operation ❑2. When changing toggle switch or selector handle position,

Page 42

❑ Operation136FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-03. Place the Hale ADT, MDT II or MST to the FLUSH posi-tion.

Page 43

137FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Operation ❑5.12 REMOTE ON/OFF SWITCH OPTIONThe remote ON/OFF switch is

Page 44

❑ Operation138FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Notes________________________________________________________

Page 45

General Maintenance ❑139FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-06 Maintenance6.1 MAINTENANCE PROCEDURESAfter each us

Page 46

❑ Safety Precautions14FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 NOTICE !NOTICE – Practices which could result in dam

Page 47 - 3 Installation

❑ Generla Maintenance140FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Notes_____________________________________________

Page 48 - 3.2 FOAM CONCENTRATE STRAINER

Troubleshooting ❑141FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-07 Troubleshooting7.1 USER DIAGNOSTICSPower indicator LED

Page 49 - CAUTION ! - continued

❑ Troubleshooting142FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0❑ Hale FoamLogix is activated by pressing the power pu

Page 50 - Foam Concentrate Suction Hose

Troubleshooting ❑143FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Note: The FoamLogix system has a SIMULATYED FLOW functi

Page 51 - Installer Installation ❑

❑ Troubleshooting144FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0If the control unit does not receive data that foam co

Page 52 - Check Valves

Troubleshooting ❑145FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-04. If there is no indication of water flow on the contro

Page 53 - Flushing Water Hose

❑ Troubleshooting146FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-07.4 FLOW CHARTSChart 7-3: Hale FoamLogix System Troubl

Page 54 - Electrical Requirements

Troubleshooting ❑147FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Chart 7-4: Power System Troubleshooting

Page 55

❑ Troubleshooting148FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Notes_________________________________________________

Page 56 - Foam Concentrate Tanks(s)

Hale Foam Concentrate Compatibility Chart ❑149www.haleproducts.com/products/foamAppendix A: Foam Concentrate CompatibilityThe following foam concentr

Page 57 - Foam Pump Mounting

Safety Precautions ❑15FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Conshohocken, PA 19428Telephone: ...610-825-6300

Page 58 - ❑ Installer Installation

❑ Hale Foam Concentrate Compatibility Chart150www.haleproducts.com/products/foamType of FoamConcentrateManufacturer Brand NameCLASS “B” FOAM* The C

Page 59 - Check Valve Manifold

Hale Foam Concentrate Compatibility Chart ❑151www.haleproducts.com/products/foamReferenceThe preceding foam concentrates have been tested by Hale Pro

Page 60

❑ Hale Foam Concentrate Compatibility ChartHale Products Inc.A Unit of IDEX Corporation700 Spring Mill AvenueConshohocken, PA 19428 U.S.A.Telepho

Page 61

Limited Warranty153Hale Products, Inc.Limited WarrantyExpress WarrantyEXPRESS WARRANTY: Hale Products, Inc. (HALE) hereby warrants to the original B

Page 62 - “Waterway” Check Valves

Hale Products, Inc.A Unit of IDEX Corporation700 Spring Mill AvenueConshohocken, PA 19428U.S.A. Telephone ...610-825-6300Fax .. ...

Page 63

FoamLogix Models 3.3, 5.0 and 6.5 ElectronicFoam Proportioning SystemManual p/n: 029-0021-68-0Hale Products Inc. ◆ A Unit of IDEX Corporation700 S

Page 64

NOTICE !Class1 cannot assume responsibility for product failure resulting from improper maintenance or operation. Class1 is responsible only to the l

Page 65 - Foam Pump Flush System

157FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Illustrated Parts Breakdown ❑8 Illustrated Parts BreakdownGENERALThis

Page 66 - Foam Concentrate Plumbing

❑ Illustrated Parts Breakdown158FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-08.1 AIR DUAL TANK VALVE (ADT) OPTIONItem Pa

Page 67

159FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Illustrated Parts Breakdown ❑ Figure 8-1: Air Dual Tank Valve Option

Page 68 - CAUTION!

❑ Safety Precautions16FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0❑ Unless engaged in Class “B” foam operations, the ai

Page 69 - FS Series Strainer

❑ Illustrated Parts Breakdown160FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-08.2 HARNESS COMPONENTSItem Part No. Qty. De

Page 70

161FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Illustrated Parts Breakdown ❑8.3 DUAL FOAM CONCENTRATE TANK OPTIONS

Page 71

❑ Illustrated Parts Breakdown162FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-08.4 SINGLE FOAM CONCENTRATE TANK OPTIONS No

Page 72 - Bypass Hose Connection

163FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Illustrated Parts Breakdown ❑8.5 LOW TANK LEVEL SENSOR OPTIONS

Page 73 - ADT Option Air Connections

❑ Illustrated Parts Breakdown164FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-08.6 FLOW SENSORSEach Hale foam system requi

Page 74 - Dimensions

165FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Illustrated Parts Breakdown ❑8.7 MAIN CABLE HARNESS, SINGLE AND DUAL T

Page 75

❑ Illustrated Parts Breakdown166FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-08.8 CHECK VALVE MANIFOLDSThe check valve ma

Page 76

167FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Illustrated Parts Breakdown ❑8.9 REMOTE ACTIVATION SWITCH OPTION

Page 77 - 3.5 SYSTEM PLUMBING DIAGRAMS

❑ Illustrated Parts Breakdown168FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-08.10 CHECK VALVES, FLANGES, GASKETS Threads

Page 78 - Installation” on page 67.)

169FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Illustrated Parts Breakdown ❑8.11 ELBOWS AND MINI MANIFOLDS

Page 79

Safety Precautions ❑17FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0❑ There are no user serviceable parts inside Hale Foam

Page 80 - ❑ Plumbing Installation

❑ Illustrated Parts Breakdown170FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-09 Plate DrawingsDescription Plate NumberFoa

Page 82

Notes_________________________________________________________________________________________________________________________________________________

Page 84

Notes_________________________________________________________________________________________________________________________________________________

Page 86

Notes_________________________________________________________________________________________________________________________________________________

Page 88 - Control / Display Unit

Notes_________________________________________________________________________________________________________________________________________________

Page 90

❑ Safety Precautions18FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Notes________________________________________________

Page 91 - RFI / EMI

Notes_________________________________________________________________________________________________________________________________________________

Page 93

Notes_________________________________________________________________________________________________________________________________________________

Page 95

Notes_________________________________________________________________________________________________________________________________________________

Page 97 - Low Level Sensor Wiring

Notes_________________________________________________________________________________________________________________________________________________

Page 99

Notes_________________________________________________________________________________________________________________________________________________

Page 101 - 3.7 START UP CHECK LIST

19FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Introduction ❑1 System OverviewThe Hale FoamLogix Models 3.3, 5.0 and 6

Page 102 - ❑ Start-up Check List

Notes_________________________________________________________________________________________________________________________________________________

Page 104 - Delivery

Notes_________________________________________________________________________________________________________________________________________________

Page 106 - System Operation Check

Hale Products, Inc.A Unit of IDEX Corporation700 Spring Mill AvenueConshohocken, PA 19428U.S.A. Telephone ...610-825-6300Fax .. ...

Page 107 -  buttons

NOTICE !Class1 cannot assume responsibility for product failure resulting from improper maintenance or operation. Class1 is responsible only to the l

Page 108

❑ Introduction20FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0The control unit display also warns the operator if errors

Page 109 - 4 User Setup and Calibration

21FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Introduction ❑There are three models of Hale Foam systems covered by th

Page 110 - Priming the Foam Pump

❑ Introduction22FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0The MDT II also provides an electrical interlock for the lo

Page 111 - 4.2 USER CALIBRATION

23FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Introduction ❑2.7 ORDERING INFORMATIONUse the current Hale FoamLogix Fo

Page 112 - Entering Passwords

❑ Introduction24FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-06. Determine the low tank level sensors needed.❑ Side Mount

Page 113 - Calibration

25FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Introduction ❑Rated Foam Concentrate Output - continuedModel 6.5 ...

Page 114 -  or  button and set the

❑ Introduction26FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Figure 2-3: Foam Pump Installation Envelope Dimensions, ADT

Page 115 - Simulated Flow

27FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Introduction ❑2.9 SYSTEM CONFIGURATIONHale Foam Proportioner System, Mo

Page 116 -  or  buttons (e.g.

❑ Introduction28FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-02.10 CABLE HARNESSFor cable harness overviews, see Section

Page 117 - button

29FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Introduction ❑2.11 DUAL FOAM CONCENTRATE TANK SYSTEM OPTIONS Figure 2-7

Page 118 - Exit and Save Calibration

Contents PageTable of Contents ❑3FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0FoamLogix 3.3 / 5.0 / 6.5 Installation and

Page 119 - Relief Valve

❑ Introduction30FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-02.12 DUAL FOAM CONCENTRATE TANK OPTIONS

Page 120 - English to Metric Units

31FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Introduction ❑2.13 SINGLE FOAM CONCENTRATE TANK OPTIONS

Page 121 - 5Operation

❑ Introduction32FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-02.14 STRAINER OPTIONS Note: For Hale FS Series Strainers,

Page 122 - 5.2 CONTROL DISPLAY UNIT

33FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Introduction ❑2.15 LOW TANK LEVEL SENSOR OPTIONS

Page 123 - Figure 5-2: Function Modes

❑ Introduction34FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-02.16 FLOW SENSORSEach Hale foam system requires a flow sens

Page 124 - 5.3 RESET FUNCTIONS

35FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Introduction ❑2.17 CHECK VALVE MANIFOLDSThe check valve manifolds inclu

Page 125 - 5.6 WARNING MESSAGES

❑ Introduction36FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-02.18 REMOTE ACTIVATION SWITCH OPTION

Page 126 - Priming Message

37FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Introduction ❑2.19 CHECK VALVES, FLANGES, GASKETS Threads Part Number3”

Page 127

❑ Introduction38FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-02.20 ELBOWS AND MINI MANIFOLDS

Page 128 - 5.7 PRIMING THE FOAM PUMP

System Layout ❑39FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-02.21 HALE FOAM SYSTEM LAYOUT DRAWINGS Figure 2-10: Typical

Page 129 - 5.8 NORMAL OPERATION SUMMARY

Contents - continued Page❑ Table of Contents4FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-02.12 Dual Foam Concentrate Tan

Page 130

❑ System Layout40FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Figure 2-11: Single Foam Tank with MST and In-Line Strain

Page 131 - Operation Action Display

System Layout ❑41FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Figure 2-12: Single Foam Tank with MST and FS Series Strai

Page 132 - Simulated Flow Sequence

❑ System Layout42FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Figure 2-13: Dual Foam Concentrate Tanks, with MDT II an

Page 133 -  and  buttons

System Layout ❑43FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Figure 2-14: Dual Foam Concentrate with MDT II and FS Ser

Page 134 - CAUTION !

❑ System Layout44FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Figure 2-15: Dual Foam Concentrate Tanks, with ADT and In

Page 135 - 5.11 FLUSHING HALE FOAMLOGIX

System Layout ❑45FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Figure 2-16: Dual Foam Concentrate Tanks with ADT and FS S

Page 136 - IMPORTANT !

❑ System Layout46FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Notes_____________________________________________________

Page 137 - To operate:

47FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Installer Installation ❑3 InstallationCarefully review the procedures t

Page 138 - ❑ Operation

❑ Installer Installation48FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0IMPORTANT !WHEN DETERMINING THE LOCATION OF THE H

Page 139 - 6 Maintenance

49FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Installer Installation ❑CAUTION ! - continued IF THE STRAINER IS SUBJEC

Page 140 - ❑ Generla Maintenance

Contents - continued PageTable of Contents ❑5FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-03.4 Installer Supplied Componen

Page 141 - 7 Troubleshooting

❑ Installer Installation50FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-03.4 INSTALLER SUPPLIED COMPONENTSDue to the many

Page 142 - 7.2 SYSTEM OVERVIEW

51FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Installer Installation ❑Foam concentrate suction hose subjected to flus

Page 143 - Bar Graph

❑ Installer Installation52FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Foam Concentrate Bypass HoseThe foam concentrate

Page 144 - 7.3 PROBLEM ISOLATION

53FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Installer Installation ❑Individual drain lines should be used on each c

Page 145 - WARNING !

❑ Installer Installation54FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0❑ Reducer/regulator❑ Connections for flushing wat

Page 146 - 7.4 FLOW CHARTS

55FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Installer Installation ❑The primary power connection must be made so th

Page 147 - Troubleshooting ❑

❑ Installer Installation56FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0The ground strap should be a minimum of 1-1/4” (3

Page 148 - ❑ Troubleshooting

57FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Installer Installation ❑❑ Baffling ❑ Drain facilitiesFoam tank capacit

Page 149 - CLASS “A” FOAM

❑ Installer Installation58FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Position the foam pump so the bypass valve is eas

Page 150 - FIRE FIGHTING WATER ADDITIVE

59FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Installer Installation ❑Plumbing InstallationHale FoamLogix System plum

Page 151 - Reference

Contents - continued Page❑ Table of Contents6FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-03.4 Installer Supplied Compone

Page 152 - Hale Products Inc

❑ Installer Installation60FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0The Hale pre-made stainless steel foam manifolds

Page 153 - Express Warranty

61FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Installer Installation ❑ Figure 3-7: Typical Midship Pump Installation

Page 154 - Hale Products, Inc

❑ Installer Installation62FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0“Waterway” Check ValvesCheck valves in the waterw

Page 155

63FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Installer Installation ❑Refer to Table 3-10: “Pipe Size vs. Minimum Str

Page 156 - APPARATUS INFORMATION

❑ Installer Installation64FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0The downstream piping length is not as critical,

Page 157 - 8 Illustrated Parts Breakdown

65FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Installer Installation ❑Align the indexing pin of the saddle clamp to t

Page 158

❑ Installer Installation66FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0It is recommended that a check valve be installed

Page 159

67FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Installer Installation ❑The strainer/valve assembly has 1-1/4” (32mm) N

Page 160 - 8.2 HARNESS COMPONENTS

❑ Installer Installation68FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-02. Mark 4 holes to mount the foam strainer bracke

Page 161

69FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Installer Installation ❑FS Series StrainerWhen a pressurized water flus

Page 162

Contents - continued PageTable of Contents ❑7FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-03.6 Electrical - continuedLow L

Page 163

❑ Installer Installation70FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Figure 3-17: FS Strainer Mounting Dimensions8. M

Page 164 - 8.6 FLOW SENSORS

71FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Installer Installation ❑Check Valve / Injector FittingThe Hale check va

Page 165

❑ Installer Installation72FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Foam Concentrate Injection Hose Connect a hose fr

Page 166 - 8.8 CHECK VALVE MANIFOLDS

73FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Installer Installation ❑This hose is used for calibrat-ing the foam pum

Page 167

❑ Installer Installation74FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Figure 3-23: ADT Air Hose Connections, Part 1Figu

Page 168 - Threads Part Number

75FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Installer Installation ❑Figure 3-24: ADT Option Air Hose Connections, P

Page 169

❑ Installer Installation76FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Notes____________________________________________

Page 170 - 9 Plate Drawings

77FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Plumbing Installation ❑3.5 SYSTEM PLUMBING DIAGRAMSThe following pages co

Page 171

❑ Plumbing Installation78FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Figure 3-25: Typical Single Foam Concentrate Tank

Page 172

79FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Plumbing Installation ❑Figure 3-26: Typical Single Foam Tank with MST an

Page 173

Contents - continued Page❑ Table of Contents8FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-04.2 User Calibration - continu

Page 174

❑ Plumbing Installation80FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Figure 3-27: Typical Single Foam Tank, with MST a

Page 175

81FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Plumbing Installation ❑Figure 3-28: Single Foam Tank with MST II and In-

Page 176

❑ Plumbing Installation82FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Figure 3-29: Typical Single Foam Tank with MST II

Page 177

83FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Plumbing Installation ❑Figure 3-30: Typical Single Foam Tank with ADT an

Page 178

❑ Plumbing Installation84FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Figure 3-31: Typical Dual Foam Tanks, with ADT a

Page 179

85FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Electrical Installation ❑3.6 ELECTRICALSee Figure 3-32: “Single Tank El

Page 180

❑ Electrical Installation86FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0CAUTION ! - continued❑ Before connecting the cab

Page 181

87FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Electrical Installation ❑Single and Dual Tank Electrical Harness Overvi

Page 182

❑ Electrical Installation88FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Figure 3-33: Dual Tank Electrical Harness Overvi

Page 183

89FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Electrical Installation ❑Figure 3-34: Control/Display Unit Mounting Dim

Page 184

Contents - continued PageTable of Contents ❑9FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-05.8 Normal Operation Summary -

Page 185

❑ Electrical Installation90FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Figure 3-35: Distribution Box ConnectionsDistrib

Page 186

91FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Electrical Installation ❑When making the ground strap connections make

Page 187

❑ Electrical Installation92FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Proper installation of system com-ponents and ca

Page 188

93FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Electrical Installation ❑CAUTION !FOAM TANK LOW LEVEL SENSORS MUST BE U

Page 189

❑ Electrical Installation94FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Note: When the side mount low level sensor sens

Page 190

95FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Electrical Installation ❑Flange cutout dimen-sions are shown in Figure

Page 191

❑ Electrical Installation96FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0CAUTION !USE MOUNTING HARDWARE THAT IS COMPATIBL

Page 192

97FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Electrical Installation ❑10. Install and tighten the 5/8” (16mm) tube c

Page 193

❑ Electrical Installation98FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0Single Foam Tank SystemFor cable harness overvie

Page 194

99FoamLogix 3.3 / 5.0 / 6.5 Installer / Operations Manualp/n: 029-0021-68-0 Electrical Installation ❑Use a minimum 16 AWG type SXL or GXL (SAE J112

Related models: FoamLogix 5.0 | FoamLogix 3.3 |

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